Plaspole
A worlds first. Innovative and sustainable.
Lightweight Aluminum With a Core of Recycled Plastic
Engineered for Long-Term Performance
A Smarter Alternative To Steel
Australian Made for Australian Conditions
30% Lower Carbon Footprint
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What is Plaspole?
For years, traditional light poles in Australia have been manufactured from virgin steel in China, causing significant greenhouse gas emissions due to mining, beneficiation, and transportation. However, Plaspole™ offers a sustainable and cost-effective alternative.
The Plaspole was independently tested to show its CO2 emissions of 248kg was less than 2/3 of a traditional steel pole with 380kg.
Plaspole’s™ outer skin is made of a thin aluminium layer, which is UV and weather-resistant and can be painted to match the surrounding environment. The inner core of the pole is where the real magic happens - recycled plastic, collected from Victorian kerbside post-consumer collection, is inserted into the core in a molten state and under pressure. As the plastic cools, it bonds with the aluminium skin, enhancing the pole’s structural integrity.
The recycled polymeric material used in Plaspole™ comes from post-consumer waste, such as milk bottles and yoghurt containers, and provides a longer useful life to these items. The innovative manufacturing process of PlaspoleTM reduces the amount of waste sent to landfills and the amount of virgin materials required.
To ensure ease of connectivity, a thin steel tube is incorporated through the centre of the polymeric core, allowing cables to pass through. The composite material used in Plaspole™ results in a high-strength pole that can withstand wind loading and service deflection limits while maintaining the aesthetic appeal of traditional light poles.
Why Choose Plaspole?
Australian Made
Choosing Plaspole™ means supporting local manufacturing and the Australian economy. Our poles are proudly made in Australia, utilising recycled materials sourced from Victorian kerb-side post-consumer collections.
Fits All Decorative Luminaires
Plaspole™ offers unmatched versatility by being compatible with any decorative styled luminaire. Plaspole™ seamlessly integrates with various designs, ensuring aesthetic harmony in any setting.
Ease of Installation
Plaspole™ is designed with installation efficiency in mind. Our poles come with a hot-dipped galvanised in-ground or above ground base that complies with VESI and Australian standards, ensuring a robust and secure foundation.
Durable Construction
Plaspole™ is a stand out with its durability and long lasting performance. The superior corrosion performance of the painted aluminium skin coupled with the structural inner core provides for long lasting performance.
Aesthetically Appealing
Plaspole™ offers a sleek and modern design that enhances the visual appeal of any setting. The outer layer, made from a UV and weather-resistant aluminium, can be painted to seamlessly integrate with the surrounding environment.
Environmentally Sustainable
The Plaspole™ supports the circular economy using 100% recycled and recyclable materials.
Each pole’s inner core repurposes 40kg of post-consumer waste, the equivalent of 2,000 milk containers that would otherwise go to landfill.
PlaspoleTM - innovative and sustainable solution for lighting poles in Australia.
Using Capral Super Green aluminium pole with a recycled plastic core Plasgain has lowered the carbon footprint of its traditional steel pole from 380 to 246 kg CO2e.
Our product represents a technical leap forward in manufacturing and sustainability, with a commitment to excellence that goes far beyond the function of a mere light pole.
We are proud to offer a product that not only serves its intended purpose for over 25 years, but also supports the wider community by returning manufacturing to Australia and using recycled materials.
We believe in minimising our environmental footprint by incorporating waste materials that would otherwise end up in landfills. We are committed to making a positive difference to our planet. We have conducted independent structural testing in line with both VESI and Australian Standards.
Cradle to Gate Pole Lifecycle
Basis of Carbon Footprint
8020Green referenced the Greenhouse Gas Protocol Product Life Cycle Accounting and Reporting Standard to estimate the carbon footprint of the two poles. Greenhouse gas emissions factors were sourced and applied to characteristics of the two poles.
| Characteristic | Steel Pole | Aluminium Pole |
|---|---|---|
| Weight of steel (kg) | 163 with galvanizing | 55 with galvanizing |
| Weight of galvanizing (kg) | 16 | 5.4 (assuming same ratio by weight as steel pole) |
| Weight of aluminium (kg) | 20 | |
| Weight of recycled polypropylene (kg) | 40 | |
| Weight of fixtures (kg) | 0.5 | 0.5 |
| Surface area of pole (m3) | 3.6 | 0.92 (steel base), 2.953 (aluminium pole) |
| Poles per 40’ container | 155 | N/A |
| Aluminium specification | Capral low carbon (LocAL) Super Green Aluminium, 4 kg CO2e/kg | |
| Plastic specification | Polypropylene Recycled - High MFI | |
| Road freight total distance (estimate) | 156 km | Steel base: 156 km Aluminium: 502 km Recycled PP: 119 km |
| Sea freight total distance (estimate) | 9,521 km | Steel base: 9,520 km |
| Processing energy in Drouin per pole (estimate) | 6 kWh | 10 kWh |
At Plasgain, we have extensive experience in supplying traditional light poles, and we have customised Plaspole™ with the following features to ensure successful installation.
The in-ground base is designed to be Hot Dipped Galvanising in compliance to VESI and Australian standards to accommodate 5mm wall thickness.
The Galvanised base at ground level prevents damage from line trimmers.
Figure 1: Access door location. Note a door will affix to the opening as per traditional light poles.
The cable entry location is engineered to create a seamless path for cables to pass through. During the manufacturing process, a mould is inserted to create a void within the recycled plastic. This section is buried underground and provides a durable, smooth and natural insulator for the cables.
Figure 2: Seamless door covering internal components sits flush with pole and unnoticeable from a distance.
Figure 3: Showcases the engineering cable entry location of Plaspole™, ensuring a smooth and effortless pathway for cables to pass through the recycled plastic material to reach the top of the pole. The moulded plastic is not only durable and smooth but also acts as a natural insulator.
Testimonials
Plasgain is proud to have serviced over 60 different compaines from around Victoria and Australia.
"Beyond the product itself, the support and service provided by Plasgian over the years has been nothing short of outstanding. Their team has consistently demonstrated a commitment to customer satisfaction"
OPT HIRE
★★★★★
""From product quality to environmental performance, Plasgain sets a high standard. We value their consistent service and forward-thinking approach."
CENTRAL POWER
★★★★★
"Working with the team at Plasgain on the Zorro 2 Plasgain project was a seamless experience from start to finish. As contractors, they demonstrated exceptional professionalism and efficiency throughout the project lifecycle."
VERCON CONSTRUCTION GROUP
★★★★★
"Lead times are transparent, supply is dependable, and their proactive communication supports program certainty across complex delivery environments. Plasgain is a trusted supply partner that consistently delivers both product and service reliability."
HGC COMMERCIAL
★★★★★
"Their team understands the merchant channel, supports us with practical solutions, and genuinely works with us to grow the category. Plasgain is a supplier we trust and are happy to recommend to our customers."
SAMIOS PLUMBING SUPPLIES
★★★★★
"For large contracts or government projects, we appreciate your help to confirm technical specs and third-party testing/certifications where possible before purchasing. We highly commend you for following: High product quality, excellent customer service, responsive communication.""
AMTEK SOLUTIONS
★★★★★
Over 60+ compaines serviced and worked with across Australia